組合機(jī)床

Machining Center

High productivity

Each axis of the HPC machining center has a rapid speed of 60m/min. The acceleration of each axis reaches 1G, the tool exchange time is 1.3 seconds, and the spindle acceleration/deceleration time is 1.25 seconds (0-15000 rpm), which can greatly reduce the non-machining time and improve the processing efficiency.

High precision

The finite element analysis design ensures that the motion axis does not generate vibration under high acceleration and deceleration motions, thereby ensuring stable and high-precision machining of the machine tool. Linear guide technology is used to ensure the high speed, high precision and high rigidity of each axis.

High reliability

Precise assembly process, strict quality control methods and HPC flexible processing unit have the features of self-optimization, self-monitoring, self-diagnosis and pre-maintenance. Ensure that the equipment can be continuously and stably operated for 4000 hours without failure.

產(chǎn)品介紹

HPC63 Horizontal Machining Center is the world-class high-performance modular machining center of VOGTLAND in Germany. It is a modular machine tool specially developed for high-volume manufacturing of automotive parts. The X-Y-Z triaxial movements of the machine tool are all concentrated on the spindle component. That is, the spindle, the column, and the cross slide form a horizontal three-coordinate unit.
Satisfy the workpiece mounted on the fixture in the fixed state can complete the processing of the workpiece-related content. The product's three-coordinate unit module can be configured as a multi-station special machine tool with the turntable module, or it can be combined with a fixed worktable or a duplex workbench to form a standard horizontal machining center. The machining center can be used in stand-alone mode, and can also be composed of multiple machines to form a flexible processing line and an automatic line, which is suitable for flexible manufacturing of automobile parts such as cylinder blocks and cylinder heads. HPC63 has provided more than 500 cases for Mercedes-Benz, BMW, Volkswagen and other parts around the world. Its performance and reliability have been fully verified. The machine has a small footprint, high cutting rigidity, and durable reliability.

Horizontal Machining Center Specifications

Machine model HPC40 HPC63 HPC100
Travel X, Y, Z axis 400x500x450mm 630x500x630mm 1000x630x630mm

1000x800x630mm(Optional）
B-axis turntable (torque turntable) 360° 360° 360°
Spindle centerline to turntable distance 180-680 200-700 200-1000
Spindle face to center of turntable 150 200 200
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Bench

 Turntable countertops φ400 φ400/φ500（可選） φ500/φ630（可選）
Workbench maximum load 500kg 600kg 600kg/800kg
Table indexing angle 0.001° 0.001° 0.001°
Table height 920 1080 1160
Spindle Spindle speed 50-15000rpm 50-15000rpm 50-8000rpm
Spindle taper HSK-A63 HSK-A63 BT50
Spindle drive rate 13.2/26/46.3kw
Spindle torque characteristics 70/100/170N·m 220/470N·M
acceleration time 0.8s/1.25s(10000/15000rpm)
Feed rate Fast moving speed 60m/min 60m/min 60m/min
Processing feed speed 1-20000mm/min 1-20000mm/min 1-20000mm/min
Acceleration (X/Y) 1g 1g 1g
Automatic tool change Tool magazine capacity 12/24 (optional) 12/24 (optional) 24
Maximum Tool diameter φ165mm φ165mm φ250mm
Maximum Tool length 275mm 275mm 350mm
Maximum tool weight 8kg 8kg 15kg
Tool change time (knife to knife) 1.3s 1.3s 2.0s
Tool change time (cut to cut) 3.6s 3.6s 4.5s
Accuracy positioning accuracy ±0.005mm ±0.005mm ±0.005mm
Repeatability ±0.003mm ±0.003mm ±0.003mm
Machine specifications Length x width x height 5000x2000x3000 5000x2000x3000 5000x2500x3000
Machine weight 10000kg 12000kg 15000kg

 

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